Automated Tortilla Production Line
1. Technological innovation: continuous rolling to achieve efficient production
The core of the production line adopts continuous rolling molding technology, and realizes the seamless connection of dough from mixing to forming through the combination of precision mechanical structure and intelligent algorithm. Different from the traditional batch production, continuous calender technology ensures that the cake is evenly extended under constant tension by dynamically adjusting the calender frequency and pressure, which not only increases the production efficiency by more than 50%, but also controls the thickness error within **±0.15mm. Whether it is a small Tortilla (12cm) or a large Burrito Size (30cm), the production line can be digitally set the dough weight and mold parameters to quickly switch specifications in 10 seconds ** to meet the global market's demand for diverse products.
2. Full chain automation: intelligent manufacturing from mixing to packaging
The entire production line integrates 8 core processes to form a closed-loop production system:
Intelligent mixing system: through the moisture sensor and inverter mixer, the ratio of corn flour and water is automatically adjusted to ensure the best viscoelastic dough;
Dynamic sorting module: high-precision optical sorting machine is used to remove impurities and unqualified raw materials to ensure the purity of corn ≥99.5%;
Precise waking control: Temperature and humidity sensor linkage waking box, optimize dough ductility, shorten waking time by 30%
Calender baking integration: double roll calender combined with gas direct hot baking technology, forming speed of 4-6 pieces/second;
Intelligent cooling detection: Multi-layer air-cooled tunnel is equipped with X-ray foreign body detector to simultaneously complete cooling and quality screening;
Flexible stacking system: The six-axis robot presets two stacking modes of 12 pieces /20 pieces, which can meet the needs of household decoration and catering wholesale;
Multi-mode packaging: Support Vacuum Pack and MAP technology, extend the shelf life to 90 days.
3. Intelligent center: data-driven stable production
The production line is equipped with industrial-grade PLC controller and MES production execution system to build an intelligent decision-making center. With more than 50 parameters such as temperature, pressure and speed collected in real time by 300+ sensors, the system can dynamically optimize the production rhythm and trigger an early warning when an anomaly occurs. For example, when the temperature fluctuation in the baking area is detected to exceed ±5°C, the system automatically adjusts the gas valve opening and records the deviation data to ensure that the color and taste of each batch of products are consistent. The remote operation and maintenance platform supports all-weather equipment monitoring, and engineers can remotely diagnose through AR glasses, reducing the fault response time to less than 20 minutes.
4. Customized solutions: Promote industrial upgrading
To meet the different needs of chain restaurants, food processing plants and new retail, the production line provides modular customization services:
Flexible capacity allocation: By increasing and decreasing the rolling unit, the capacity adjustment of 2,000~15,000 pieces/hour is achieved.
Product form innovation: Support whole wheat, spinach and other mixed raw material formula, and customized heart-shaped/square and other shaped tortillas;
Energy saving optimization: the combination of waste heat recovery system and frequency conversion drive technology reduces energy consumption by 22%;
Full traceability: Based on blockchain technology, the whole process can be traced from the corn origin to the finished product batch.
5. Application scenario expansion: Full coverage from end B to end C
The production line not only serves the traditional catering supply chain, but also creates a new business model:
Prepared dishes: Cooperate with fast food brands to develop instant hot tortilla set meals, suitable for microwave heating;
Retail innovation: Designed 100g small packaging for convenience stores and sold with vending machines;
Cross-border e-commerce: Launched a "DIY tortilla set" for European and American families, including a variety of sizes and sauce combinations;
Healthy diet: Develop low-sugar and high-fiber versions to cut into the fitness light food market
Contact:
Email: [email protected]
WhatsApp: 0086 18014949965
(https://api.whatsapp.com/send?phone=8618014949965)
FQTT Bakery Machinery (#fqttmachinery) is one of the top manufacturer of dough make up line in China, #fqttmachinery has been focus on bakery machinery for decades by brands FQTT and SANLE.
#fqttmachinery best-selling bread line, dough make up line, bread dough forming line, puff pastry lamination line, puff pastry make up line, cake aerator mixer, tortilla production line, pizza base make up line, maamoul cookie machine etc.,and our one-stop solution for long shelf life bread products project.
If you are interested welcome to contact us by email and whatsapp and visit our factory.
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FQTT Bakery Machinery
https://www.fqttmachinery.com/
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Product details homepage:
Aerator Cake Mixer:
https://www.fqttmachinery.com/aerator-cake-mixer/
Dough Make Up Line:
https://www.fqttmachinery.com/multifunction-bread-line/stuffed-bread-making-up-line/
Puff Pastry Automatic Line:
https://www.fqttmachinery.com/puff-pastry-automatic-line/
Maamoul Forming Machine: https://www.fqttmachinery.com/product/maamoul-production-line/maamoul-production-line/
Tortilla Production Line:
https://www.fqttmachinery.com/product/pizza-production-line/tortilla-production-line/
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